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How to change auto gearbox oil in T5 #2

Printed From: The Brick-yard
Category: T5 Section
Forum Name: T5 Chat
Forum Description: Forum for T5 specific chat
URL: http://www.brick-yard.co.uk/forum/forum_posts.asp?TID=68762
Printed Date: 20 Apr 24 at 06:17
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Topic: How to change auto gearbox oil in T5 #2
Posted By: magloman
Subject: How to change auto gearbox oil in T5 #2
Date Posted: 30 Sep 11 at 10:11
Hi guys & gals!

I have just changed oil and filter in the gearbox in my 2007 T5 and thought of sharing som thoughts and photos.

I know there is already a post on this but since I have some more photos and info I would ike to share it as well.

I read his guide and took advantage of it too, thanks!

Facts:
- VW T5 2007
- Engine is 2.5TDI 174hp BPC engine
- Gearbox JAC, 09K (Manufactured by Aisin TF-60SN)

Recomended oil change interval by VAG is NEVER, they just does not care.

But after some research I have found a interval between 45.000km and 80.000km depending on environment and how hard you run it would be a more adequate interval.

My T5 has 240.000 km on it. The gearbox was changed on warranty at 120.000km and I have only owned the car for about 15.000 km. I did not want the replaced one to brake either so I thought it was time now to give it some love

This is my car, very dirty at the time:


Photo of oil pan taken from front of car:


Have started to loosen it so the oil can drain:
To remove it entirely I had to move the engine a little with force. It was quite easy though, the engine mounts are flexible.


The two magnets that will attract gear wear in form of metallic particles:


Gearbox without oil pan:


Oil pan cleaned and no magnets at the moment:


Magnets cleaned, new gasket installed:


Close-up on the old filter, pretty much debreis:



Equipment used for filling it up:



OEM numbers on parts:
Oil filter gearbox: 09K 325 429 , I paid €34 for it at the time
Oil pan gasket: 09K 321 370, I paid €33 at the time


-------------
T4 1993 Syncro 2.5 Gas with Megasquirt
T5 2007 174Tdi (BPE,JAC)



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