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how to fit a t3 poptop

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    Posted: 17 Jun 10 at 20:50
ebay £100
 
 
picked it up ,wagon strapped it to roof and elephant taped the edges,drove it 200 mile home
 
 
the main body was in poor shape so of to the bodyshop for repair and paint (£250)
 
 
 
pop top painted and under side ready for a good thick bead of  tiger seal round the inner frame!
 
 
a good thick bead down each gutter !
 
 
 the roof on and strapped down tight - painted in a textured grey to match bumps/planks-grey camo canvas and white slimline cap !!
 
 
- thats enough for this week-  going to the mighty dub fest this weekend-see if it blows off and causes a multiple car pile up on motorway !!!!!!
 
http://s700.photobucket.com/albums/ww8/petersphotobucket_2008/magpopnum/
 
 
 
 no pics?? click here
 
 
 
 
 
 


Edited by O===vw===O - 12 Jul 10 at 18:51
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote vw venom Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jun 10 at 21:34
cool any more on this project to come?
T3 Elevating roof specialists ...based in wiltshire 01985851232
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 20 Jun 10 at 20:05

yip, got to  order 8 meter rubber seal for the cap and find 8meters of waterproof grey urban camo material/canvas-having trouble finding it,can find it in 100% cotton-no good, can find it in 100% cotton drill but not sure if up thats to the job! i can use fabsil to waterproof it ! then cut a hole in me roof and make bedboards and trim inside! just back from mighty dub fest,newcastle and might have poptop finished for next weekend Clap

life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 10 at 23:23
this is the bit i need to cut out !
 
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote vw venom Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 10 at 08:33
very nice work starting to like that kind of roof ,the poptops look better but are no way better for camping ..keep us posted
T3 Elevating roof specialists ...based in wiltshire 01985851232
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jun 10 at 15:28
the suns out,get thee cap on !  managed to get the poptop cap hold down toggles on today,used some old bits of leftover seal as spacers til new one arrives tom !! stil struggling to find  artic camo fabric(light grey/dark grey/black)- not even in digital camo ! might end up just grey !!
 
 
 
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote vw venom Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jun 10 at 21:37
try leon at concept poptops for alternative materials  
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Post Options Post Options   Thanks (0) Thanks(0)   Quote vw venom Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jun 10 at 21:40
does that front luggage rack have any drain holes in it otherwise your gonna have a mobile pond?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jun 10 at 23:24
hmm tell me about it,  it pissed down sat eve and filled the main bit an inch ! at least the inside seal is watertight !it did have 4 holes 1 in each corner(see upside down  pic) ,iv sealed the rear ones and drilled through the sides about an inch above the gutter at front (just visable in pix) and sealed in some small pipe! was thinking of just cargo netting the front or maybe a leather cover ! might even lower the high part of the front to make it level with rest of the poptop and make it more  streamline and have a lower coefficient of drag-lol its a brick !!!!!!!!!!

Edited by O===vw===O - 29 Jun 10 at 23:36
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 30 Jun 10 at 23:19
got me 8m devon  seal from justkampers fitted  today, £35 delivered ! was goint to Tcut the roof but didnt have any so used MER and a sponge scouring pad-mint(dont do this on your paint work) !
iv got a few steps left ! fit head liner ,windscreen out and paint the white bit round top of it grey,fit bedboards & carpet  fit side canvas (found this canvas but not my cup o tea,looks like a humbug  http://www.conceptpoptops.co.uk/#/T3/4530407258 )
 gives me some idea of my finished job !oh yes and cut a big hole  !
 
 


Edited by O===vw===O - 30 Jun 10 at 23:21
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote vw venom Quote  Post ReplyReply Direct Link To This Post Posted: 01 Jul 10 at 07:05
is that the original capping as i thought they were the same height as the front rack,but maybe im thinking of another roof
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 01 Jul 10 at 11:36
yes,iv seen about 3 different tops,all using the same bottom bit but the deeper ones have the  hard sides when up ! some have the black poptop bit  that is higher than the luggage rack-horrible! the one in the link to concept poptops above is identical to mine with 4 spring loaded poles/lifters !
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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did you have any joy with the canvas?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 12 Jul 10 at 18:37
cant find artic camo anywhere although iv seen motorbike jackets and trousers in artic cordura material!! so just bought grey Cry!! 
thought id better clean/paint the lifting frame,1can primer and 1 can satin from B&Q !!
 
 
 
 
 purchased  10mx1.5m of grey 'cordura' material for the sides !
 
 
i only need about 7.4m x 70cm so measured and cut !
 
 
will wrap this round in 1 and have a stitched seam at the rear,and some zip windows front,left and right!
 
 
also got some light grey 3mm foam backed material for a head cloth
 
 
got 2 weeks and the clock ticking for holiday ,will find my big can opener and make a hole soon !


Edited by O===vw===O - 12 Jul 10 at 18:43
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 13 Jul 10 at 21:34
made a hole today , marked all round 30mm (just happens to be the measurment from the edge of the jigsaw to the blade) and used a plastic lid for the corners !(hint-make sure the jigsaw batterys charged-all 3 of them!!)
 
 
id pulled the headliner down from inside before cutting by pulling the rods down with long nose plyers
 
 
i went round the edge's with a file and then some primer , cut the 3 rods out of headliner and cut it round leaving an inch to wrap/trim round edge and fitted the spring loaded lifting rods
 
 
 
 
 
 
 
 
 
 
 
 
 
 
i think there is about 75cm if lift but will prob only use 70 to keep the canvas tight! we managed to get the top bolted on before a bit of rain ,it will need to come back off to headcloth ,not far off now!!
 
 
 


Edited by O===vw===O - 13 Jul 10 at 21:54
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote covdubber Quote  Post ReplyReply Direct Link To This Post Posted: 13 Jul 10 at 21:58
ya work on this looks brilliant, just wondered why you've got the ironing board on the roof though? :OP
 
make sure you get paint on the edges of the hole you cut in the roof, primer absorbs moisture!
 
looking good man, hope you finish it before the weather changes! thats the challange
i laugh at my own jokes cause there funny to me! i dont give a fck if you dont think they are


if your in the redline lol ya having a good time! lol ;P



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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 13 Jul 10 at 22:06
lol , cheers about primer-it was zinc oxide just couldnt be bothered to type it (dose that need painting ??) the ironing board is really unstable without the canvas,has a tend to 'seesaw' back/forward it stands about 15ft in the 'westy' position lol
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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Post Options Post Options   Thanks (0) Thanks(0)   Quote covdubber Quote  Post ReplyReply Direct Link To This Post Posted: 13 Jul 10 at 22:44
yeah defo paint over primer of any kind! even with a brus/touch up stick thing!
 
the textured paint looks good to which is suprising!
i laugh at my own jokes cause there funny to me! i dont give a fck if you dont think they are


if your in the redline lol ya having a good time! lol ;P



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Post Options Post Options   Thanks (0) Thanks(0)   Quote vw venom Quote  Post ReplyReply Direct Link To This Post Posted: 14 Jul 10 at 07:06
yes i agree primer is porous so paint over it mate or you will be sorry later,thats a nice van mate
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Post Options Post Options   Thanks (0) Thanks(0)   Quote O===vw===O Quote  Post ReplyReply Direct Link To This Post Posted: 14 Jul 10 at 21:31
iv painted the edge's today and messed around with a piece of  canvas !
i had to temp put 4 guide ropes on the corners to stop the 'seesaw' effect and pull it down a little and level it !
also as vw used the same roofs for LHD and RHD im going to buy 2 more interior lights,cut the head liner  and fit them into the holes on the pass side that were blanked off under the head cloth ! 4 is better than 2 and fitted with blue led festoon bulbs you can run them all night with no fear of flattening the batt !
 
above pass front seat ( lhd ) !!(you can feel them through the head liner)
 
 
the rear one cut and blanked off temp
 
 
guide ropes holding it down a little and level
 
 
 
 
a bit of canvas round-still feels iv loads to do-head liner , canvas , bedboards , trim out and slimline roof vent !!!!!!!!!
 


Edited by O===vw===O - 14 Jul 10 at 21:43
life moves pretty fast,if you dont park the T4 and take a look around once in a while,you could miss it!

03 2.5tdi 88 with decat, egr blank, big injectors, stan intercooler, remap apparently 130bhp
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