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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Topic: AFN 1.9 TDI What Clutch Posted: 02 May 07 at 14:23 |
Ive recently purchased a LLE from germany, which has had a 1.9 TDI (AFN) fitted.
At the docks in holland the clutch gave out.
Fitted a new clutch *1 and Complete mass fly wheel kit which have both taken the centre out of the pressure plate.
Does anyone have any suggestions and can anyone tell me if a flywheel from a 1.6 td jx engine will fit this 1.9tdi afn one
Winks
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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Posted: 02 May 07 at 15:01 |
PS:
I think the problems are between the starter and the fly wheel
when you try to start it sounds like it is sort of missing ??
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Baxter
Admin Group
Scruff Daddy
Joined: 29 May 04
Location: Huddersfield
Status: Offline
Points: 8060
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Posted: 02 May 07 at 21:35 |
it could be a millioin and one things, so many ways of doing it.
You need to pull out what you got, identify it and replace it.
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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Posted: 02 May 07 at 22:02 |
hi Baxter
Do you know if a jx fly wheel will fit a afn crank?
winks
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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Posted: 02 May 07 at 22:08 |
Im on my 2nd clutch in 8miles seems to be a problem when starting ?
i dont think that the Mass dampened AFN fly wheel (to large) goes with the JX TD Starter motor?
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Baxter
Admin Group
Scruff Daddy
Joined: 29 May 04
Location: Huddersfield
Status: Offline
Points: 8060
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Posted: 02 May 07 at 22:21 |
DMF's ain't cricket for t3's from what i hear.
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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Posted: 02 May 07 at 22:29 |
ye
its destoyed 2 pressure plates
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AndySimpson
Yardie
Mister Jager!
Joined: 14 Jan 05
Location: United Kingdom
Status: Offline
Points: 394
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Posted: 03 May 07 at 22:30 |
Dual mass flywheels are useless on the cars they were designed for, a t3 is not designed for a dual mass. A JX flywheel will fit but won't handle the torque for long. Use a early tdi flywheel and pressure plate with a waterboxer clutch disc.
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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Posted: 04 May 07 at 07:19 |
Hi Andy
Have you any idea what engine code the earley flywheel and plate comes from???
Also were can i get a waterboxer clutch from??
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T3di
Vanorak
Joined: 23 Aug 05
Location: Sheffield
Status: Offline
Points: 3099
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Posted: 04 May 07 at 07:58 |
engine code 1Z
clutch-- try GSF,or Euro Car parts,or VAG
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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Posted: 04 May 07 at 08:14 |
Will this combination be ok with diesel starter and bell housing?
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AndySimpson
Yardie
Mister Jager!
Joined: 14 Jan 05
Location: United Kingdom
Status: Offline
Points: 394
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Posted: 04 May 07 at 18:26 |
Winks wrote:
Will this combination be ok with diesel starter and bell housing? |
Yes.
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Full Throttle
Vanorak
Joined: 08 Jun 05
Location: England
Status: Offline
Points: 1829
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Posted: 05 May 07 at 08:43 |
Dont know what a dual mass flywheel is but my flywheel that came with the Golf 1z engine is twice as thick as the 1.6 td one is, has a 1 1/2" chunk of extra metal behind the ring gear( engine side). Mine rubbed against the 1.6 jx starter motor and burned it out eventually.
Is it slow turning over the engine, similiar to when your battery is flat.
The way around this is to get the extra chunk machined slightly so it does'nt rub against the starter motor.
I ground a little of the end of the starter motor were the bush is (not the shaft end), and this cured it. Not the best way to do it though as the next person to replace the starter will destroy it.
Mine has the complete 1z Golf fly wheel/ clutch/ pressure plate setup with the tdi input shaft and it has not caused any problems with the clutch.
Had to grind the timing mark of the pressure plate as this was catching the bellhousing. Just stamped the flywheel were the timing mark was, not that i could ever time one up.
Maybe some of this may help. ?
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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Posted: 05 May 07 at 19:11 |
thanks for all your comments
not decieded which route to take but wednesday is d day
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Winks
Newbie
Joined: 02 May 07
Location: United Kingdom
Status: Offline
Points: 26
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Posted: 13 May 07 at 21:00 |
fitted jx fly wheel starter and clutch
drives great
Winks
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