CV Engine - 2000cc Aircooled Flat Four Injection.
 

CV engine 2000cc Air-cooled Flat Four.

Vehicle identification
capacity 1970cc³
number of cylinders/type 4/overhead valve
production run 1979-1983
output 51kW - 70bhp DIN @ 4200RPM
minimum octane rating 91 RON
ignition system Contact breaker points.
Trigger location distributor
fuel system Bosch
type Digijet
description Electronic fuel injection
Tuning and Emission
ignition coil supply voltage 11 volts
primary resistance .57 to .75 ohms
secondary resistance 2400 - 3500 ohms
firing order 1 - 4 - 3 - 2
Contact breaker points gap .4mm
Dwell angle 44°-50° ( 50% - 56%)
Condenser capacity .17 - .23 µf
distributor part number Bosch - 0 231 170 093
ignition timing 7°±1° BTDC without vacuum
Mech'l ignition advance checks 0°-1° @ 1150RPM w/o vacuum and basic timing
9°-13° @1600RPM w/o vacuum and basic timing
21°-25° @3400RPM w/o vacuum and basic timing
Vacuum check [+] - advance : [0] - Retard
Vacuum range - °engine [+] 9° to 12° : [0 ]11 to 13
Vacuum starts - mbar. 107°
Vacuum ends - mbar. 226°
idle speed 875±75 RPM
oil temp for CO test 60°C
CO content @ idle 1±.5 % volume
HC content @ idle 500 parts per million
Service checks and adjustments.
Spark plugs Bosch W8CC
electrode gap .6mm
valve clearance hydraulic
compression ratio 7.4:1
oil pressure 2 bar @ 2000RPM
Lubricants and capacities.
Gearbox oil grade 80W-90W
gearbox oil capacity 3 litres
autobox oil grade dexron (final drive type 90W)
autobox capacity 3 litres (final drive capacity .75 litres)
Tightening Torques
Flywheel use new bolts with locking compound - 60Nm + 90°
clutch to flywheel 20Nm
crank pulley single pulley 60Nm -
rear hub nut 500Nm!
steering track rod end 30Nm
brake caliper to hub 35Nm
brake caliper carrier to hub fixed type caliper 160Nm
Brake disc and drum dimensions.
Minimum brake disc thickness 11mm
maximum drum diameter 253.5mm
 
Other pages worth a visit.
Exhaust emmisions

 

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